Unlocking Success: The ACC Process Explained

September 3, 2024

Steps of working with ACC

 

Initial Introduction / Meeting with ACC Team

During the initial meeting with the ACC Team, we conduct a dive deep into understanding the project’s specific needs to ensure optimal results. This session is critical as it allows us to gather essential details, such as the type of substrate being used, the nature of the product being packaged along with its intended end use. We also discuss key technical aspects, coating equipment, drying capabilities, thermoforming procedure, and any other specific requirements you may need to achieve. By collecting this comprehensive information upfront, we can tailor our coating solutions to meet the unique demands of your packaging application, ensuring both functionality and efficiency.

 

Substrate Acquisition

Substrate acquisition is a crucial step in our process at ACC. To tailor our coatings specifically to your needs, it’s essential that we receive a small, uncoated sample of the desired substrate(s). This allows our lab to conduct thorough research and development directly on the material you’ll be using. By working with the actual substrate, we can fine-tune the coating to ensure optimal performance, compatibility, and quality, providing you with a solution perfectly suited to your packaging application.  This substrate can also be utilized after commercialization for quality control purposes when fulfilling orders.

 

 

Lab Development Procedures with ACC

At ACC, our Lab Development Procedures are meticulously designed to ensure that every coating we create meets your exact specifications. Using the substrate you’ve provided; our lab conducts a comprehensive range of in-house tests. With our extensive expertise and state-of-the-art equipment, we develop coatings tailored to specific requirements like anti-fog longevity, clarity, COF (Coefficient of Friction), denesting values, Corona treatment, dyne values, bond strengths, and many other critical factors. This rigorous testing process guarantees that the final product not only meets but exceeds industry standards, delivering superior performance for your packaging needs.

 

Coated Sample Evaluation

Once our research and development process is completed, ACC will provide you with samples of your substrate coated with our final recommended solution(s). These coated samples allow your team to evaluate the performance and quality firsthand. We value your feedback and are committed to ensuring that our coatings meet your expectations and specific requirements. Your approval is essential as we strive to deliver a product that perfectly aligns with your packaging needs and/or market demands.

 

Trial process

Once the coated samples are approved, ACC will supply a small amount of the coating for trials directly on your equipment. This step is vital to confirm that the coating functions as intended with your coating equipment and ensure that it can be applied correctly. To support this process, ACC offers complimentary on-site assistance during the trials, providing expert recommendations, benchmarking performance press-side, and gathering any necessary data. This ensures that if any adjustments to the coating are needed, our lab can make them promptly, guaranteeing seamless application and optimal results.

 

Commercialization & Continued Support

After successful trial approval, ACC remains actively involved during commercial start-ups to ensure everything performs flawlessly, even on extended production campaigns. Our commitment to support doesn’t end there—ACC takes pride in offering ongoing assistance long after the initial runs. We continue to check in regularly and are always available to provide support whenever needed, ensuring that your operations run smoothly and that our coatings continue to meet your high standards.

 

At ACC, our comprehensive approach ensures that every coating we develop is perfectly suited to your specific packaging needs. From the initial project consultation to the ongoing support after commercialization, we are committed to delivering excellence at every step. Our expertise, state-of-the-art facilities, and dedication to customer satisfaction make us a trusted partner in achieving the highest quality and performance for your packaging applications. With ACC, you can be confident that your coating solution will meet and exceed expectations, providing long-lasting value and reliability.

 

For more information visit ACC Coatings today!